Wednesday, September 17, 2014

In Search of Bulletproof

We have been building some rugged commercial charcoal grills to make crazy chicken at Latin American venues in Texas and Louisiana. These grills are in an environment that is extremely abusive to grills. We have endeavored to make them bullet proof, for our customer's (and our) satisfaction. These grills have 3/8" steel fireboxes, 3" rails for the grates to move in, and our signature 3/8" individually removable square rod grates. Shown in 96" X 36".

Commercial Charcoal Grill for Crazy Chicken shown in 96"X36" size with 3/8" firebox.


Saturday, September 13, 2014

It has been a busy year!

It has been a busy year at NorCal Ovenworks.

  1. We have obtained NSF Certification on most of our Argentine and Santa Maria Grills, as well as on our commercial charbroilers.
  2. We have sold two grills to a Michelin Star Chef in Los Angeles. One is an Argentine Grill, and the other is a Uruguayan Grill, similar to what you can see Anthony Bourdain gorging in front of in Montevideo, UR.
  3. We sent a large amount of our primitive Asado Equipment to two resorts in New Jersey, for an event that Francis Mallmann is participating in.
  4. Gary Knackstedt (that's me) , owner of NorCal Ovenworks, has purchased a home in the Austin Area of Texas. My family and I live in several places throughout the year. 
  5. My family and I are sampling as much Texas barbecue as we can. So far, we have tried Blacks in Lockhart, Luling BBQ in Luling, TX, Rudy's all over, Southside Market in Elgin, Green Mesquite in Austin, County Line in Austin, The Salt Lick in Round Rock, Snows in Lexington, Opie's in Spicewood, and a few places along the road that we simply cannot remember. I will not be giving you my favorites, or ranking the barbecues. I give the barbecues that dare to be different props. If you've had one dill pickle chip, you've had them all. Give me a sweet pickle or a bread and putter pickle, show a little creativity on your sides. Come on now, pecan pie's great, but that much sugar would kill me! 
  6. We have successfully created a hybrid grill, that burns gas, wood, and charcoal, or all three at the same time.
  7. Development continues in my R&D lab. Look for some interesting masonry grills, smokers, smoker grills in the future. Look for some Texas style pits that rival the best barbecues we  have visited.

Tuesday, October 15, 2013

Santa Maria, Uruguayan, and Argentine Grills, The Differences

Gary Knackstedt, NorCal Ovenworks Inc.
 Hello to all that I've talked to, and those who haven't called yet. One of the most common questions that I am asked is, "What's the difference between a Santa Maria, Uruguayan, and Argentine Grill?"

Santa Maria BBQ originated when farmers in the Santa Ynez Valley  dug a pit, built a fire using a local hardwood, and threaded pieces of top sirloin onto willow saplings. It turns out that the hardwood native to the Santa Ynez Valley, commonly called red oak, is actually , Quercus agrifolia, Coast Live Oak, which is an evergreen oak that produces smoke with a lovely and intense taste and aroma. This is the true key to Santa Maria Style BBQ, although other oak species can produce excellent results.

When designing a grill for Santa Maria Style BBQ, there are a number of things to consider, the first of which is that the most smoke is produced over a relatively immature fire of red oak if you are lucky enough to have it, or some other species of oak if you live outside of California. The second is that an immature fire burns hot,
NorCal Ovenworks' Santa Maria Grill
and the third is that thick chunks of beef are generally what is cooked on a Santa Maria Style BBQ grill. The high, hot flame of an immature fire is tamed by a deep firebox, one whose depth is at least 14 inches, although I have cooked on fireboxes as deep as 26 inches and absolutely loved the experience. The second thing to consider is temperature control. We put the center of our crank rod 24" above the top of the firebox to allow for low and slow cooking and to prevent/control flarups. Our grate guides descend to 2" above the firebox floor because, eventually, your immature fire will mature into a hot bed of coals, and you can continue to lower the grate of the Santa Maria grill as this happens. Finally, there is an absence of ventilation on NorCal Ovenworks' Santa Maria firebox. We are working to give our customers a long afternoon of grilling, and one of the ways to do this is to slow down the grill by eliminating ventilation of the firebox. Don't over fire your Santa Maria Style Grill, start with 1 20" X 4"  log for the BBQ grill plus 1 log per liner foot of grill. Depending on the species of wood, you may have to add a bit more wood, but too little is better than too much wood.

One of the key differences between Latin American and American cooking is the attitude about beef flavor. Americans often like a heavy smoke flavor, and steak or BBQ sauces on their beef. The Latin American palate is geared toward a beef with a slight smokiness, and contrary to popular belief,
NorCal Ovenworks' Uruguayan Grill
even chimichurri is often frowned upon. The only seasoning on most Latin American beef is salt. The Latin American concept is to cook over hot embers, never over a smokey live fire. In rural locations, this is accomplished by building a bonfire and shoveling the embers from the bonfire under the grill. Later,a section of the grill was dedicated to the production of embers. This brasero can be seen on the left side of the Uruguayan Grill. Temperature is controlled on a Uruguayan Grill by the amount of embers pushed under the grate, and the height of the grate. Our 54" X 27" Uruguayan Grill features a brick lining, and a hanging grill and brasero to allow embers to be moved, unimpeded by grill or brasero legs. An additional benefit of cooking over coals is that it is significantly more difficult to cause a flare up over hot embers than over a live fire.

Cooking oven embers significantly reduces the severity, intensity, and frequency of flareups, but fat
NorCal Ovenworks' "Baby Bear" Model Argentine Grill
is still rendered out in the cooking process. This fat can fall into the hot embers and burn, causing a bitter smoke to be deposited on the meat. The solution to this is a grill designed to channel grease away from the fire with a sloped or slanted "v-grate" into a drip pan. An Argentine Grill consists of a firebox, a brasero for the production of hot embers, and a height adjustable V-grate to channel grease away from the fire. It is very difficult to cause a flareup on an Argentine Grill with all of these features, even when cooking beef shortribs, pork ribs, or bone-in, skin on chicken. This is not to say that Argentine Grills are better than Uruguayan Grills, which are better than Santa Maria Grills. Each of the grill styles can be used to produce great food. The grill is part of the equation, as is the skill of the grill master, the quality of the meat, and the quality of the wood. I might even suggest that the quantity and quality of the wine, and the quality of the friends are also part of the equation.

That's all for now. I wish all of you might have a great week, filled with at least a little sizzle and the scent of burning wood and grilled meat!




Thursday, August 15, 2013

Goldilocks, it's a grill!

I received a call from a customer who just returned from a vacation at a villa in Umbria, Italy. He had enjoyed a grill in Umbria, and thought that one our models was as close as he could find. I told him NEVER to compromise on a grill, and asked if he had a picture of what he had used in Umbria.

Here is the Umbrian Grill:

We never copy a grill, but we will take a concept, study it, and using all of our experience, make the best grill we can. Here is our version of the Umbrian Grill:

 What an enjoyable project! We have a new series of Argentine Grills called the "Bear Series", which feature rear ember makers (braseros), 3/16" steel construction, and brick lined fireboxes. Here is a picture of Baby Bear:

 I




Thursday, June 27, 2013

BBQ Sauce Recipe 2 - Bloody Mary Sauce

Somehow, I thought this recipe would work, and I was right.

Barbecue Sauce Recipe 2 - Bloody Mary Sauce

1 8 oz.Container of V8
1 Tbl.Worchestershire Sauce
1 Tbl. Cayenne Pepper Sauce
2 Tbl. Lemon Juice
1 Tbl. Prepared Horsradish
1 Tsp. Black Pepper
1 Tsp. Salt

Shake all ingredients. Just a tablespoon on the plate complements Grilled Beef, Chicken, or Pork. These items are best cooked on an Argentine Grill by NorCal Ovenworks!

Saturday, March 23, 2013

Again! Another Commercial Grill

They all start the same way. A call comes in from out of the blue, asking whether or not we are interested in doing a custom grill for a restaurant. We love these meaty projects, with lots of requirements to sort through. Functional requirements, esthetic requirements, safety requirements.

Because our grills are manufactured at the largest ornamental iron shop in the Western US, the customers then ask if we can create fixtures for the restaurant that match our grills. We love these projects!


Click on this photo to really get a sense of the beauty of this installation! This installation is installed at Sotto Restaurant in  Cincinnati, OH, and officially opens on 3/25/2013.


The name for this project during design and build was "The Phoenix Project". Two restaurant spaces in Cincinnati stood vacant for years, until Boca Restaurant Group brought those two spaces back from the ashes! That is bistecca alla fiorentina on the far grate and chicken hanging from poultry hooks. Whether Marco Polo brought poultry hooks from China or NorCal Ovenworks simply borrowed these hooks from a Chinese restaurant supply house is up for debate.



Thursday, March 7, 2013

We're having fun!

An exciting project for us has been this large, multi-purpose grill. This restaurant grill can be configured as:
  • A whole animal rotisserie
  • An Argentine grill with rear brasero
  • A Montevideo grill/parrilla like the ones in the Mercado in Montevideo, Uruguay
  • A roasting station with up to 5 asadores for whole lambs or pigs
  • A chicken and duck roasting station
  • A very large Tuscan grill (The main use at Bucato in Helms Plaza, Culver City, CA.)





This grill is made of 3/8" thick carbon steel plate. It weighs 1800 lbs and should last quite a while.